Common Problem in Chemical Process industry

Process Optimization and Efficiency: Problem: Maintaining optimal process conditions is essential to maximize yield and reduce costs.

Issues Include: Inefficient energy or raw material usage. Variability in process parameters. Lack of real-time monitoring and control systems.Bottlenecks in production flow.

Impact: Increased operational costs. Reduced competitiveness. Excessive carbon footprint.

Skilled Workforce Shortage and Knowledge Gap: Problem: There is a growing shortage of skilled chemical engineers and technicians familiar with modern process control and safety practices.

Issues Include:Retiring workforce with decades of experience. Lack of training in digital tools (e.g., SCADA, DCS, IIoT). Gap between academic knowledge and industrial practice.

Impact: Inefficient operations. Slower adoption of new technologies. Higher risk of operational errors.

Other Emerging Challenges : Cybersecurity risks in automated plants. Supply chain disruptions (raw materials, logistics). Transition to sustainable/green chemistry. Digital transformation resistance (AI, IoT, cloud).